Quality
Product Responsibility
Quality Management
We coordinate quality assurance activities throughout the Kaneka Group and drive quality management, including product safety assurance, at all stages from product design and development to raw material procurement, manufacturing, storage, transportation, sales, and disposal.
In fiscal year 2023, we conducted ESG safety and quality inspections across all parent manufacturing sites and 16 departments of our domestic and overseas Group companies, and implemented improvements for the identified issues.
We confirmed that the 12 newly launched products were being inspected according to the established criteria using appropriate methods.
Quality Assurance Initiatives
In fiscal 2023, we focused on the following initiatives.
- We held quality management conferences on four occasions, to instill the Company-wide policy and instructions and to exchange views on product quality assurance and share quality information, including customer satisfaction.
- We held a product safety review conference for the launches of new medical devices and organic milk, confirming that there were no issues with the quality assurance system and product safety.
- As part of our commitment to food safety, we conducted ESG safety and quality inspections on the design and development of our food business and confirmed that there were no issues.
- We confirmed that 12 products, including medical devices, COVID-19 treatment drug intermediates, and lactic acid bacteria products, were tested according to the prescribed items using appropriate methods.
- We held a Quality Internal Audit Secretariat Division Meeting as a common review framework to confirm change management during design and development for each business.
- We invited external experts to lead a seminar on consumer-oriented management for our food business teams, aiming to sharpen their focus on delivering safe products to customers.
- Aiming to raise the quality assurance level of each employee, we sent employees to outside seminars, used e-learning materials on internal rules and standards, and brought in outside lecturers to hold in-house seminars on topics such as the circular economy and product safety.
Going forward, we will continue working to enhance the quality management system, through audits, inspections, and other checks and human resource training. In this way, we aim to ensure full compliance and product safety throughout the entire supply chain.
Chemical Substance Management
In each division, we clearly identify domestic and international legal requirements for regulating chemical substances according to the characteristics of our business and manage these substances accordingly. For example, we properly handle the registration of chemical substances, management of production and import volumes, and performance reporting in compliance with laws such as Japan’s Chemical Substances Control Law (*1) and the EU’s REACH regulation (*2).
For raw material procurement, we have established Green Procurement Standards to prevent the inclusion of prohibited substances under the Chemical Substances Control Law and other regulations. In product distribution, we actively disclose information on the hazards and risks of chemicals through GHS (*3)-compliant labeling and Safety Data Sheets (SDS).
In fiscal 2023, we convened two meetings with chemical substance management representatives from eight business divisions handling chemical products. During these meetings, we disseminated information on updates such as the Occupational Safety and Health Law (addition of SDS-targeted substances), the Food Sanitation Law (revision of the positive list), and the EU REACH regulation (addition of SVHCs). We also shared concerns and challenges from each division and engaged in discussions.
In our internal training, we conducted seminars on the Occupational Safety and Health Act, the Chemical Substances Control Law, UN Dangerous Goods, and SDS. Additionally, we provided e-learning education on GHS labels, Yellow Cards, SDS, domestic laws such as the Chemical Substances Control Law, and international regulations such as the EU REACH regulation.
*1 Chemical Substances Control Act: Act on the evaluation of chemical substances and regulation of their manufacture, etc.
*2 REACH regulation: Regulation concerning the Registration, Evaluation, Authorization, and Restriction of Chemicals.
*3 GHS (Globally Harmonized System of Classification and Labelling of Chemicals) : A globally unified system for classifying and labeling chemicals according to their hazardous properties.
Product Responsibility (as of March 31, 2024)
ISO 9001 Certification
Division or Group Company (SV : Solutions Vehicle) |
Major Products | Registry Organization and Number |
---|---|---|
Vinyls and Chlor-Alkali SV | Caustic soda, hydrochloric acid, sodium hypochlorite, liquid chlorine, vinyl chloride monomers, polyvinyl chloride, polyvinyl chloride paste, heat-resistant polyvinyl chloride, and OXY chlorination catalyst | JCQA / JCQA-1263 |
Performance Polymers (MOD)SV | Impact modifiers (Kane Ace™ B etc.), processing aids and specialty additives (Kane Ace™ PA etc.), toughener for thermosetting resins (Kane Ace™ MX), engineering resin for injection molding (Kaneka Hyperite™), zero birefringence PMMA material (Kaneka Hyperite™), and Acrylic film (Sunduren™) | LRQA / ISO 9001-0066620 |
Performance Polymers (MS)SV | Silyl-terminated polyether (Kaneka MS Polymer™ etc.), acrylic silicon polymer (Kaneka Gemlac™), terminally reactive liquid acrylic polymer (KANEKA XMAP™ etc.), and isobutylene-based thermoplastic elastomer (SIBSTAR™) | |
Green Planet Project | Biodegradable polymer (KANEKA Biodegradable Polymer Green Planet™) | |
Foam & Residential Techs SV | Bead technique-based polyolefin resins and molded products (Eperan™, Eperan PP™), bead technique-based expandable polystyrene (Kanepearl™), and extruded polystyrene foam board (Kanelite™) | JCQA / JCQA-0673 |
Hokkaido Kanelite Co., Ltd. | ||
Kyushu Kanelite Co., Ltd. | ||
E & I Technology SV | Ultra-heat-resistant polyimide films (Apical™, Pixeo™), optical film (Elmech™), optical acrylic resin, polyimide varnish for flexible displays, bonded magnets (Kaneka Flux™), multi-layered insulation materials, PVC pipes for underground electric cables, high thermal-conductive graphite sheet (Graphinity™), thermal conductive elastomer, and flexible cover coat ink | LRQA / ISO 9001-0077397 |
Highly heat-resistant, highly light-resistant resins and molded products | DNV / 01635-2006-AQ-KOB-RvA/JAB | |
PV & Energy Management SV | Design, development, manufacturing, sales, and services of photovoltaic modules Sales and services of photovoltaic power generation system materials |
JQA / JQA-QMA13200 |
Kaneka Solartech Corporation | ||
Kaneka Solar Marketing Corporation | ||
Foods & Agris SV | Margarine, shortening, edible oils and fats, edible refined oils and fats, whipped cream, concentrated milk products, modified milk, fermented milk products, flour paste, butter cream, chocolate, frozen dough, cheese, mayonnaise, cooking fillings, prepared foods, yeast, radish sprout extract, enoki mushroom extract formulations, and seasoning materials | JQA / JQA-QMA10274 |
Takasago Manufacturing Site Foods Manufacturing Department |
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Kaneka Foods Manufacturing Corporation | ||
Tokyo Kaneka Foods Manufacturing Corporation | ||
Kaneka Foods Corporation | Purchase, design, sales, technological services, and quality assurance for processed foods and raw materials, and sales of food processing machinery | |
NJF Co., Ltd. | Production instruction of processing contractors | |
OLED Business Development Project | Organic electroluminescent lighting | JMAQA / JMAQA-2532 |
OLED Aomori Co., Ltd. | ||
Showa Kasei Kogyo Co., Ltd. | Plastic compounds | ASR / Q0556 |
Tatsuta Chemical Co., Ltd. | Plastic film, plastic sheet | ASR / Q4917 |
Sanvic Inc. | Synthetic resin sheets and films | JMAQA / JMAQA-1824 |
Tobu Chemical Co., Ltd. | Plastic wallpaper, vinyl chloride resin wallpaper | LRQA / YKA0958154 |
Cemedine Co., Ltd. | Development and manufacture of general and industrial adhesives, sealants and special paints | JCQA / JCQA-0386 |
Kanto Styrene Co., Ltd. | Bead technique-based polystyrene foam molded products | IIC / JN-1050.0 |
Kaneka Foam Plastics Co., Ltd. Moka Plant, Kyushu Plant |
Bead technique-based polyolefin molded products | ASR / Q1919 |
Tamai Kasei Co., Ltd. | A series of operations related to order receipt, manufacturing, inspection, and shipping of Phase Change Material (PCM) (Patthermo™) | ASR / Q4131 |
Vienex Corporation | Electronic products | JSA / JSAQ2593 |
Shinka Shokuhin Co., Ltd. | Modifiers for bread and confectionery, processed fruit products, outsourced products (margarine, cooking fillings, modified milk) | JQA / JQA-QMA15323 |
Taiyo Yushi Corporation | Margarine, shortening, edible refined oils and fats, edible vegetable oils and fats, refined lard, other edible oils and fats, processed fats, dairy products, and food additives | JQA / JQA-QMA14671 |
Cosmetics for hair and skin care, dental care items, body soaps, and soaps for clothes, dish washing and house cleaning | BVJ / 4171923 | |
Kaneka Sun Spice Corporation | (1) Product design and development of spices and secondary processed products incorporating spices (2) Purchase and sales of general processed foods and their ingredients |
JQA / JQA-QMA11351 |
Nagashima Shokuhin Co., Ltd. | Frozen puff pastry dough and frozen cookie sheets | JQA / JQA‐QMA15844 |
Tochigi Kaneka Corporation | Design and manufacture of multilayer insulating materials, graphite sheets, solar panel assembly | ASR / ISO-9001-Q4710 |
Kaneka Belgium N.V. | Modifier resins (Kane Ace™), bead technique-based polyolefins (Eperan™, Eperan PP™), modified silicone polymer (Kaneka MS Polymer™), and acrylic sol | AIB-VINCOTTE / BE-91 QMS 028j |
Kaneka North America LLC | Ultra-heat-resistant polyimide films (Apical™), modifier resins (Kane Ace™, Kaneka Telalloy™), heat-resistant vinyl chloride resins, and modified silicone polymers (Kaneka MS Polymer™) | BSI / FM72722 |
Kaneka (Malaysia) Sdn. Bhd. | Modifier resins (Kane Ace™) | SIRIM QAS / QMS 00900 |
Kaneka Paste Polymers Sdn. Bhd. | Vinyl chloride paste resin | SIRIM QAS / QMS 00900 |
Kaneka Apical Malaysia Sdn. Bhd. | Ultra-heat-resistant polyimide films (Apical™), High thermal-conductive graphite sheet (Graphinity™) | SIRIM QAS / QMS 00900 |
Kaneka MS Malaysia Sdn. Bhd. | Modified silicone polymer (Kaneka MS Polymer™) | SIRIM QAS / QMS 00900 |
Kaneka Innovative Fibers Sdn. Bhd. | Synthetic fibers (FPW, iMODA) | SIRIM QAS / QMS 00900 |
Kaneka Eperan Sdn. Bhd. | Development, manufacture of polyethylene foam, polypropylene foam beads and planks | SIRIM QAS / QMS00996 |
Kaneka Eperan (Suzhou) Co., Ltd. | Bead technique-based polyolefins (Eperan™, Eperan PP™) | SGS / CN18/20031 |
Kaneka (Foshan) High Performance Materials Co., Ltd. | Bead technique-based polyolefins (Eperan™, Eperan PP™) | Beijing East Allreach certification Center Co., Ltd. / USA19Q44009R1S |
Kaneka (Thailand) Co., Ltd. | Development, manufacture of mini pellets and polyolefin beads, including product application development | BSI / FM714676 |
KSS Vietnam Co., Ltd. | Processed spices, herbs, dried vegetables, and mixed spices | Intertek Certification Limited / CPRJ-2015-040996 |
Kaneka Eurogentec S.A. | Development, production and sales of products and services for research and development in life sciences | BSI / FS 638601 |
Anaspec Inc. | Peptides, antibodies, synthetic resins, amino acids, and reagents for research | SQA/09.357.1 |
ISO 13485 Certification(*1)
Division or Group Company (SV: Solutions Vehicle) |
Main Products | Registry Organization and Number |
---|---|---|
Medical SV | Adsorbents, Lixelle™, liposorber™, catheters, silascon™, ED coil, and in-vitro diagnostics | TÜV SÜD / Q5 024736 0069 |
Kaneka Medix Corporation | ||
Kaneka Medical Vietnam Co., Ltd. | Catheters (parts) | |
Kaneka Medical Tech Corporation | Endoscopic instruments, catheter electrodes | |
Kaneka Eurogentec S.A. | Contract manufacturing of in vitro diagnostic oligonucleotides | BSI / MD 638600 |
AB-Biotics, S.A. | Medical devices using probiotic extracts | KIWA / 20786-M |
*1 ISO 13485 is an international standard covering the comprehensive management system requirements for the design and manufacture of medical equipment.
ISO 22000 Certification(*2)
Manufacturing Department or Group Company | Main Products | Registry Organization and Number |
---|---|---|
Takasago Manufacturing Site Pharmaceutical Department | Coenzyme Q10 (Kaneka Q10™, Kaneka QH™) | SGS / JP10 / 030379 |
KSS Vietnam Co., Ltd. | Processing of spices, herbs, dried vegetables, and mixed spices | Intertek Certification Limited / 38191405003 |
Shinka Shokuhin Co., Ltd. | Modifiers for bread and confectionery, processed fruit products, outsourced products (margarine, cooking fillings, modified milk) | JQA-FS0286 |
*2 ISO 22000 is an international standard for food safety management systems.
Food Safety System Certification 22000 (FSSC 22000)(*3)
Manufacturing Department or Group Company (SV: Solutions Vehicle) | Main Products | Registry Organization and Number |
---|---|---|
Takasago Manufacturing Site Foods Manufacturing Department | Margarine, shortening, edible oils and fats, edible refined oils and fats, whipped cream, concentrated milk products, modified milk, and yeast | JQA / JQA-FC0047-1 |
Kaneka Foods Manufacturing Corporation | Margarine, flour paste, buttercream, cheese, fermented milk products, antifreeze protein, antifreeze polysaccharide, and seasoning materials | JQA / JQA-FC0047-2 |
Tokyo Kaneka Foods Manufacturing Corporation | Margarine, shortening, flour paste, buttercream, and whipped cream | JQA / JQA-FC0047-3 |
Taiyo Yushi Corporation | Margarine, shortening, edible refined oils and fats, edible vegetable oils and fats, refined lard, other edible oils and fats, processed fats, and dairy products (butter) | JQA / JQA-FC0044 |
Nagashima Shokuhin Co., Ltd. | Frozen dough (pies and confectionery) | JQA / JQA-FC0109 |
PT. Kaneka Foods Indonesia | Cooking fillings, whipping creams, margarines, modifiers for bread | SGS / ID22/00000151 |
Kaneka Sun Spice Corporation Shiga Plant |
Manufacture of spices, seasonings, curry powder and liquid spices (garlic, ginger, oil seasonings) | JQA / JQA-FC0281-1 |
Kaneka Sun Spice Corporation Ibaraki Plant |
Manufacture of spices, seasonings, curry powder and liquid spices (garlic, ginger, oil seasonings) | JQA / JQA-FC0281-2 |
AB-Biotics, S.A. | Manufacturing of probiotic supplements | LQRA / 10516505 |
*3 The Food Safety System Certification 22000 (FSSC22000) offers a complete certification Scheme for Food Safety Management Systems based on ISO 22000, ISO/TS 22002-1, and additional FSSC 22000 requirements.
ISO 22716 Certification(*4)
Group Company | Main Products | Registry Organization and Number |
---|---|---|
Taiyo Yushi Corporation | Shampoos, conditioners, body soaps, and hand creams | BVJ / 4521945 |
*4 ISO 22716 is guidelines on the Good Manufacturing Practices (GMP) of cosmetic products.
ISO 17025 Certification(*5)
Group Company | Main Products | Registry Organization and Number |
---|---|---|
Tokyo Kaneka Foods Manufacturing Corporation | Microbial testing (viable bacteria count, coliform count) | JAB / RTL04360 |
Kaneka Foods Manufacturing Corporation | Microbial testing (viable bacteria count) | JAB / 113749 |
*5 ISO 17025: General requirements for the competence of testing and calibration laboratories; Criteria based on which an accreditation body assesses whether the relevant testing and calibration laboratory can produce accurate measurement and calibration results.
IATF 16949 Certification(*6)
Group Company | Main Products | Registry Organization and Number |
---|---|---|
Kaneka Eperan Sdn. Bhd. | Development, manufacture of polypropylene foam beads | SIRIM QAS / 0388920 |
Kaneka (Thailand) Co., Ltd. | Development, manufacture of mini pellets and polyolefin beads, including product application development | BSI / Certification No.795333 IATF No.0499559 |
*6 IATF 16949 is a sector standard for quality management systems based on ISO 9001 with the addition of automobile industry-specific requirements.
JISQ 8901 Certification(*7)
Division (SV: Solutions Vehicle) |
Main Products | Registry Organization and Number |
---|---|---|
PV & Energy management SV | Photovoltaic modules | JET / PV10-8901-1001 |
*7 JISQ 8901: Defines requirements for reliability assurance system (design, manufacturing and performance assurance) for ground-mounted solar cell (PV) modules.