Safety / Quality
Product Responsibility
Aiming to benefit society and satisfy customers through a stable supply of safe and reliable products, the Kaneka Group has set Quality Management Regulations to ensure thorough day-to-day quality control and product safety at all stages, from product design and development to delivery to customers.
Quality Management
The Global CSV (Quality Environment) Center operates the Quality Management Conference and the Product Safety Review Conference. Through these bodies, we coordinate quality assurance activities throughout the Kaneka Group and drive quality management, including product safety assurance, at all stages from product design and development to raw material procurement, manufacturing, storage, and transportation. Each of our businesses undergoes regular third-party auditing and inspection based on ISO 9001 and other established standards and regulations. We also take steps in-house to enhance our quality management system and thereby raise product quality standards through ESG safety and quality inspections and internal audits.
Quality Assurance Initiatives
- We reviewed our systems to ensure strict legal compliance following the revision of the Pharmaceutical Affairs Law and confirmed the introduction of HACCP (hazard analysis and critical control point) in response to the revision of the Food Sanitation Act.
- We held quality management conferences on four occasions, inviting personnel in charge of quality management in each business division, to instill the Company-wide policy and instructions and to exchange views on product quality assurance and share quality information.
- To facilitate timely and speedy response to the demand for PCR test diagnostics during the continuing COVID-19 pandemic and to the market demand for sustainability-friendly solar roof systems, the administrative office of the Product Safety Review Conference conducted active pre-consultations to cover safety issues and put in place a service delivery system.
- External experts were deployed by food-related Group companies to conduct ongoing checks on the operation status of quality management systems and hygiene management, including in the supply chain, as a way to further improve quality.
- An internal audit checklist was sent to the production, sales, and administration divisions of Group companies for self-check to enhance the quality system while quantitative evaluation was carried out to identify its strengths and weaknesses. Where weaknesses were found, efforts were made in cooperation with the supervising business department to plan for the next fiscal year’s checking operations as a way to target improvement.
- We held a Quality Internal Audit Secretariat Division Meeting and confirmed the status of contracts with customers and contractors as a common confirmation item for each business division in the current fiscal year.
- Aiming to raise the quality assurance level of each employee, we sent employees to outside seminars, prepared e-learning materials on internal rules and standards, and brought in outside lecturers to hold workshops for the purpose of understanding the importance of consumer perspectives and improving the level of internal auditors.
Going forward, we will continue working to enhance the quality management system, including in the supply chain, through audits, inspections, and other checks and human resource training. In this way, we aim to ensure full compliance and product safety.
Chemical Substance Management
We take appropriate action at all stages of product development, manufacturing, transportation, sales, and disposal based on a clear grasp of the requirements of Japanese and international laws and regulations on the management of chemical substances, with each division adapting its response to its particular circumstances. For raw material procurement, we have established the Green Procurement Standards to prevent mixing of chemicals prohibited under the Control Act.(*1) When supplying products, we take active measures to convey information on the hazard level of the chemical substances, including displaying a GHS(*2) label and providing a product safety data sheet.
We also take careful note of legislative trends. Among the changes in recent years have been revisions to Chinese law requiring advance registration of new chemical substances and revisions to South Korean occupational safety law and UK law on the registration, evaluation, authorization and restriction of chemical substances (REACH). Our response to these changes includes the use of external consultants.
As part of our in-house education efforts, we used e-learning materials to gain understanding of the Green Procurement Standards and held in-house seminars to raise the level of practitioners involved with the Chemical Substances Control Act and SDS preparation. We also brought in an outside lecturer to speak about learning from chemical substance management failures, while ensuring rigorous product safety through legal compliance and appropriate chemical substance management.
*1 Chemical Substances Control Act: Act on the Evaluation of Chemical Substances and Regulation of Their Manufacture, etc.
*2 GHS: A worldwide system for classifying and labelling chemicals according to their hazardous properties.
Certification Acquisition Status
ISO 9001 Certification
Division or Group Company (SV : Solutions Vehicle) |
Major Products | Registry Organization and Number |
---|---|---|
Vinyls and Chlor-Alkali SV | Caustic soda, hydrochloric acid, sodium hypochlorite, liquid chlorine, vinyl chloride monomers, polyvinyl chloride, polyvinyl chloride paste, heat-resistant polyvinyl chloride, and OXY chlorination catalyst | JCQA / JCQA-1263 |
Performance Polymers (MOD)SV | Impact modifiers (Kane Ace™ B etc.), processing aids and specialty additives (Kane Ace™ PA etc.), toughener for thermosetting resins (Kane Ace™ MX), engineering resin for injection molding (Kaneka Hyperite™), zero birefringence PMMA material (Kaneka Hyperite™), and Acrylic film (Sunduren™) | LRQA / ISO9001-0066620 |
Performance Polymers (MS)SV | Silyl-terminated polyether (Kaneka MS Polymer™ etc.), acrylic silicon polymer (Kaneka Gemlac™), terminally reactive liquid acrylic polymer (KANEKA XMAP™ etc.), and isobutylene-based thermoplastic elastomer (SIBSTAR™) | |
Green Planet Project | Biodegradable polymer (KANEKA Biodegradable Polymer Green Planet™) | |
Foam & Residential Techs SV | Bead technique-based polyolefin resins and molded products (Eperan™, Eperan PP™), bead technique-based expandable polystyrene (Kanepearl™), and extruded polystyrene foam board (Kanelite™) | JCQA / JCQA-0673 |
Hokkaido Kanelite Co., Ltd. | ||
Kyushu Kanelite Co., Ltd. | ||
E & I Technology SV | Ultra-heat-resistant polyimide films (Apical™, Pixeo™), optical film (Elmech™), optical acrylic resin, polyimide varnish for flexible displays, bonded magnets (Kaneka Flux™), multi-layered insulation materials, PVC pipes for underground electric cables, high thermal-conductive graphite sheet (Graphinity™), thermal conductive elastomer, and flexible cover coat ink | LRQA / ISO 9001-10414748 |
Thermo-resistant, light-resistant transparent resin and molded products | DNV / 01635-2006-AQ-KOB-RvA/JAB | |
PV & Energy Management SV | Design, development, manufacturing, sales, and services of photovoltaic modules Sales and services of photovoltaic power generation system materials |
JQA / JQA-QMA13200 |
Kaneka Solartech Corporation | ||
Kaneka Solar Marketing Corporation | ||
Foods & Agris SV | Margarine, shortening, edible oils and fats, edible refined oils and fats, whipped cream, concentrated milk products, modified milk, fermented milk products, flour paste, butter cream, chocolate, frozen dough, cheese, mayonnaise, cooking fillings, prepared foods, yeast, radish sprout extract, enoki mushroom extract formulations, and seasoning materials | JQA / JQA-QMA10274 |
Takasago Manufacturing Site Foods Manufacturing Department |
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Kaneka Foods Manufacturing Corporation | ||
Tokyo Kaneka Foods Manufacturing Corporation | ||
Kaneka Foods Corporation | Purchase, design, sales, technological services, and quality assurance for processed foods and raw materials, and sales of food processing machinery | |
NJF Co., Ltd. | Production instruction of processing contractors | |
OLED Business Development Project | Organic electroluminescent lighting | JMAQA / JMAQA-2532 |
OLED Aomori Co., Ltd. | ||
Showa Kaseikogyo Co., Ltd. | Plastic compounds | ASR / Q0556 |
Tatsuta Chemical Co., Ltd. | Plastic film, plastic sheet | BVJ / 4503769 |
Sanvic Inc. | Synthetic resin sheets and films | JMAQA / JMAQA-1824 |
Tobu Chemical Co., Ltd. | Plastic wallpaper, vinyl chloride resin wallpaper | LRQA / YKA0958154 |
Cemedine Co., Ltd. | Development and manufacture of general and industrial adhesives, sealants and special paints | JCQA / JCQA-0386 |
Kanto Styrene Co., Ltd. | Manufacturing of polystyrene foam molded products | IIC / JN-1050.0 |
Kaneka Foam Plastics Co., Ltd. Moka Plant, Kyusyu Plant | Bead technique-based polyolefin molded products | ASR / Q1919 |
Tamai Kasei Co., Ltd. | A series of operations related to order receipt, manufacturing, inspection, and shipping of Phase Change Material (PCM) (Patthermo) | ASR / Q4131 |
Vienex Corporation | Electronic products | JSA / JSAQ2593 |
Shinka Shokuhin Co., Ltd. | Modifiers for bread and confectionery, processed fruit products, outsourced products (margarine, cooking fillings, modified milk) | JQA / JQA-QMA15323 |
Taiyo Yushi Corporation | Margarine, shortening, edible refined oils and fats, edible vegetable oils and fats, refined lard, other edible oils and fats, processed fats, dairy products, and food additives | JQA / JQA-QMA14671 |
Cosmetics for hair and skin care, dental care items, body soaps, and soaps for clothes, dish washing and house cleaning | BVJ / 4171923 | |
Kaneka Sun Spice Corporation | (1) Product design and development of spices and secondary processed products incorporating spices (2) Purchase and sales of general processed foods and their ingredients |
JQA / JQA-QMA11351 |
Nagashima Shokuhin Co., Ltd. | Frozen puff pastry dough and frozen cookie sheets | JQA / JQA‐QMA15844 |
Tochigi Kaneka Corporation | Bonded magnets (Kaneka Flux™), multilayer insulation materials, and high thermal-conductive graphite sheet (Graphinity™) | LRQA / ISO 9001-0076860 |
Kaneka Belgium N.V. | Modifier resins (Kane Ace™), bead technique-based polyolefins (Eperan™, Eperan PP™), modified silicone polymer (Kaneka MS Polymer™), and acrylic sol | AIB-VINCOTTE / BE-91 QMS 028j |
Kaneka North America LLC | Ultra-heat-resistant polyimide films (Apical™), modifier resins (Kane Ace™, Kaneka Telalloy™), heat-resistant vinyl chloride resins, and modified silicone polymers (Kaneka MS Polymer™) | BSI / FM72722 |
Kaneka (Malaysia) Sdn. Bhd. | Modifier resins (Kane Ace™) | SIRIM QAS / QMS 00900 |
Kaneka Paste Polymers Sdn. Bhd. | Vinyl chloride paste resin | SIRIM QAS / QMS 00900 |
Kaneka Apical Malaysia Sdn. Bhd. | Ultra-heat-resistant polyimide films (Apical™), High thermal-conductive graphite sheet (Graphinity™) | SIRIM QAS / QMS 00900 |
Kaneka MS Malaysia Sdn. Bhd. | Modified silicone polymer (Kaneka MS Polymer™) | SIRIM QAS / QMS 00900 |
Kaneka Innovative Fibers Sdn. Bhd. | Synthetic fibers (FPW) | SIRIM QAS / QMS 00900 | Kaneka Eperan Sdn. Bhd. | Development, manufacture of polyethylene foam, polypropylene foam beads and planks | SIRIM QAS / QMS00996 |
Kaneka Eperan (Suzhou) Co., Ltd. | Bead technique-based polyolefins (Eperan™, Eperan PP™) | SGS / CN18/20031 |
Kaneka (Foshan) High Performance Materials Co., Ltd. | Bead technique-based polyolefins (Eperan™, Eperan PP™) | Beijing East Allreach certification Center Co., Ltd. / USA19Q44009R1S |
Kaneka (Thailand) Co., Ltd. | Development, manufacture of mini pellets and polyolefin beads, including product application development | BSI / FM714676 |
KSS Vietnam Co., Ltd. | Processed spices, herbs, dried vegetables, and mixed spices | Intertek Certification Limited / CPRJ-2015-040996 |
Kaneka Eurogentec S.A. | Development, production and sales of products and services for research and development in life sciences | BSI / FS 638601 |
Anaspec Inc. | Peptides, antibodies, synthetic resins, amino acids, and reagents for research | SQA/09.357.1 |
ISO 13485 Certification (*3)
Division or Group Company (SV: Solutions Vehicle) |
Main Products | Registry Organization and Number |
---|---|---|
Medical SV | Adsorbents, Lixelle™, liposorber™, catheters, silascon™, ED coil, and in-vitro diagnostics | TÜV SÜD / Q5 024736 0069 |
Kaneka Medix Corporation | ||
Kaneka Medical Vietnam Co., Ltd. | Catheters (parts) | |
Kaneka Medical Tech Corporation | Endoscopic instruments, catheter electrodes | |
Kaneka Eurogentec S.A. | Contract manufacturing of in vitro diagnostic oligonucleotides | BSI / MD 638600 |
*3 ISO 13485 is an international standard covering the comprehensive management system requirements for the design and manufacture of medical equipment.
ISO 22000 Certification (*4)
Production Unit or Group Company | Main Products | Registry Organization and Number |
---|---|---|
Takasago Manufacturing Site Pharmaceutical Department |
Coenzyme Q10 (Kaneka Q10™, Kaneka QH™) | SGS / JP10 / 030379 |
Kaneka Sun Spice Corporation | Spices and secondary processed products incorporating spices | JQA / JQA-FS0123 |
KSS Vietnam Co., Ltd. | Processing of spices, herbs, dried vegetables, and mixed spices | Intertek Certification Limited / 38191405003 |
Shinka Shokuhin Co., Ltd. | Modifiers for bread and confectionery, processed fruit products, outsourced products (margarine, cooking fillings, modified milk) | JQA-FS0286 |
*4 ISO 22000 is an international standard for food safety management systems.
Food Safety System Certification 22000 (FSSC 22000) (*5)
Division or Group Company (SV: Solutions Vehicle) |
Main Products | Registry Organization and Number |
---|---|---|
Takasago Manufacturing Site Foods Manufacturing Department |
Margarine, shortening, edible oils and fats, edible refined oils and fats, whipped cream, concentrated milk products, modified milk, and yeast | JQA / JQA-FC0047-1 |
Kaneka Foods Manufacturing Corporation | Margarine, flour paste, buttercream, cheese, fermented milk products, antifreeze protein, antifreeze polysaccharide, and seasoning materials | JQA / JQA-FC0047-2 |
Tokyo Kaneka Foods Manufacturing Corporation | Margarine, shortening, flour paste, buttercream, and whipped cream | JQA / JQA-FC0047-3 |
Taiyo Yushi Corporation | Margarine, shortening, edible refined oils and fats, edible vegetable oils and fats, refined lard, other edible oils and fats, processed fats, and dairy products (butter) | JQA / JQA-FC0044 |
Nagashima Shokuhin Co., Ltd. | Frozen dough (pies and confectionery) | JQA / JQA-FC0109 |
PT. Kaneka Foods Indonesia | Manufacturing of bread fillings and whipping creams, manufacturing of bread improver, manufacturing of speciality fats and blended margarines | SGS / ID22/00000151 |
*5 The Food Safety System Certification 22000 (FSSC22000) offers a complete certification Scheme for Food Safety Management Systems based on ISO 22000, ISO/TS 22002-1, and additional FSSC 22000 requirements.
ISO22716 Certification (*6)
Group Company | Main Products | Registry Organization and Number |
---|---|---|
Taiyo Yushi Corporation | Shampoos, conditioners, body soaps, and hand creams | BVJ / 4521945 |
*6 ISO 22716 is guidelines on the Good Manufacturing Practices (GMP) of cosmetic products.
ISO17025 Certification (*7)
Group Company | Main Products | Registry Organization and Number |
---|---|---|
Tokyo Kaneka Foods Manufacturing Corporation | Microbial testing (viable bacteria count, coliform count) | JAB / RTL04360 |
Kaneka Foods Manufacturing Corporation | Microbial testing (viable bacteria count) | JAB / 113749 |
*7 ISO 17025: General requirements for the competence of testing and calibration laboratories; Criteria based on which an accreditation body assesses whether the relevant testing and calibration laboratory can produce accurate measurement and calibration results.
IATF 16949 Certification(*8)
Group Company | Main Products | Registry Organization and Number |
---|---|---|
Kaneka Eperan Sdn. Bhd. | Development, manufacture of polypropylene foam beads | SIRIM QAS / 0388920 |
*8 IATF 16949 is a sector standard for quality management systems based on ISO 9001 with the addition of automobile industry-specific requirements.